Patent · US Expired

Method of manufacturing a molded door skin from a flat wood composite, door skin produced therefrom, and door manufactured therewith

US6312540A · kind A · utility

51Cited by
20References
18Claims
0Family size

Assignee

Inventor

Key dates

Filing dateJan 14, 1999
Grant dateNov 6, 2001
Priority date
Expiry dateJan 14, 2019

Classification

  • Technology area (CPC Y)Emerging Cross-Sectional Technologies
  • CPC primaryY10T428/24612
  • WIPO fieldOther special machines
  • WIPO sectorMechanical engineering

Abstract

A method of manufacturing a hollow core door is disclosed, as well as a corresponding hollow core door. The method includes the steps of providing a solid flat door skin, moisturizing the flat skin, applying a conditioning resin thereto, pre-heating the flat door skin, and thereafter pressing the flat door skin between a pair of heated platens in a press in order to reform the flat skin into a molded skin including a plurality of panels defined therein. The press continously closes in order to reform the flat skin into the molded skin, with the rate of press closure being a function of the determined hardness of the flat skin to be reformed. The resulting door skins have an improved bond strength, and are efficiently manufactured.

Source: USPTO / EPO open patent data. Objective bibliographic and citation counts.