Multi-zoned catalytic trap and methods of making and using the same

US6375910B1 · kind B1 · utility

Assignee

• Engelhard Corporation · US

Inventors

• Michel Deeba · East Brunswick Township, US
• Uwe Dahle · Garbsen, DE
• Stefan Brandt · Braunschweig, DE

Key dates

• Filing date: Mar 17, 2000
• Grant date: Apr 23, 2002
• Expiry date: Mar 17, 2020

Classification

• Technology area (CPC Y): Emerging Cross-Sectional Technologies
• CPC primary: Y02A50/20
• WIPO field: Chemical engineering
• WIPO sector: Chemistry

Abstract

A multi-zoned catalytic trap for conversion of NOx in an exhaust gas stream which emanates from an engine which is operated with periodic alternations between lean, and stoichiometric or rich, conditions. The catalytic trap comprises a first zone, a second zone and, optionally, one or more intermediate zones disposed between the first zone and the second zone. Each of the zones comprises a catalytic trap material coated on a refractory carrier member. In the first zone, the catalytic trap material comprises a refractory metal oxide support having dispersed thereon a palladium catalytic component in the amount of about 30 to about 300 g/ft3, a platinum catalytic component in the amount of 0 to about 100 g/ft3 and a rhodium catalytic component in the amount of 0 to about 10 g/ft3; and a NOx sorbent comprising one or more basic oxygenated compounds of one or more alkaline earth metals and optionally, one or more basic oxygenated compounds of one or more alkali metals. In the second zone, the catalytic trap material comprises a refractory metal oxide support having dispersed thereon a palladium catalytic component in the amount of 0 to about 50 g/ft3, a platinum catalytic component in …