Patent · US Expired

Layer manufacturing using deposition of fused droplets

US6401001B1 · kind B1 · utility

259Cited by
33References
35Claims
0Family size

Assignee

Inventors

Key dates

Filing dateJul 22, 1999
Grant dateJun 4, 2002
Priority date
Expiry dateJul 22, 2019

Classification

  • Technology area (CPC Y)Emerging Cross-Sectional Technologies
  • CPC primaryY10S977/89
  • WIPO fieldOther special machines
  • WIPO sectorMechanical engineering

Abstract

A solid freeform fabrication process and apparatus for making a three-dimensional object. The process comprises the steps of (1) positioning a material deposition sub-system a selected distance from a target surface, (2) operating this sub-system to deposit materials onto the target surface by carrying out the sub-steps of (a) operating a multiple-channel powder delivery device for supplying selected powder compositions at a predetermined flow rate to travel toward the target surface and (b) operating a focused energy beam to produce a fusion zone through which the powder particles, preferably in micron or nanometer sizes, are melted while in flight, thereby producing liquid droplets traveling to deposit onto the target surface, and (3) during the material deposition process, moving the deposition sub-system and the target surface relative to one another along selected directions in a plane defined by first and second coordinate directions and in a third direction orthogonal to this plane to form deposition materials into a three dimensional shape. These steps are preferably executed under the control of a computer system. Preferably, the system is also operated to generate a suppo…

Source: USPTO / EPO open patent data. Objective bibliographic and citation counts.