Patent · US Expired

Method for repairing a thermal barrier coating and repaired coating formed thereby

US6413578B1 · kind B1 · utility

53Cited by
8References
17Claims
0Family size

Assignee

Inventors

Key dates

Filing dateOct 12, 2000
Grant dateJul 2, 2002
Priority date
Expiry dateOct 12, 2020

Classification

  • Technology area (CPC Y)Emerging Cross-Sectional Technologies
  • CPC primaryY10T428/252
  • WIPO fieldSurface technology, coating
  • WIPO sectorChemistry

Abstract

A method of repairing a thermal barrier coating on a component designed for use in a hostile thermal environment, such as turbine, combustor and augmentor components of a gas turbine engine. The method more particularly involves repairing a thermal barrier coating on a component that has suffered localized spallation of the thermal barrier coating. After cleaning the surface area of the component exposed by the localized spallation, a ceramic paste comprising a ceramic powder in a binder is applied to the surface area of the component. The binder is then reacted to yield a ceramic-containing repair coating that covers the surface area of the component and comprises the ceramic powder in a matrix of a material formed when the binder was reacted. The binder is preferably a ceramic precursor material that can be converted immediately to a ceramic or allowed to thermally decompose over time to form a ceramic, such that the repair coating has a ceramic matrix. The repair method can be performed while the component remains installed, e.g., in a gas turbine engine. Immediately after the reaction step, the gas turbine engine can resume operation during which the binder is further reacted/c…

Source: USPTO / EPO open patent data. Objective bibliographic and citation counts.