Patent · US Expired

Battery tab attachment method

US6458171B1 · kind B1 · utility

54Cited by
6References
6Claims
0Family size

Assignee

Inventor

Key dates

Filing dateOct 19, 1999
Grant dateOct 1, 2002
Priority date
Expiry dateOct 19, 2019

Classification

  • Technology area (CPC Y)Emerging Cross-Sectional Technologies
  • CPC primaryY10T29/49114
  • WIPO fieldElectrical machinery, apparatus, energy
  • WIPO sectorElectrical engineering

Abstract

The difficulties encountered with attaching tabs to very thin metal layer. e. g., a layer of gold from 0.3 &mgr;m to 50 &mgr;m thick are severe. Typically, in the uses envisioned for the thin metal layer, which is for a compact battery, a plastic sheet such as polyimide underlies the thin metal layer. Polyimide has a relatively low melting point. The thin polyimide substrate melts when resistance welding is used. Ultrasonic welding doesn't work because the sound wave energy is absorbed by the polyimide. This invention solves the attachment problem by using wire bonding to the thin metal sheet and to its tab. The tab attachment for a thin metal layer comprises a thin metal layer, a metal tab, and a wire and the wire is bonded to the thin metal layer and the wire is bonded to the metal tab. The thin metal layer may be gold; the thickness of the gold is between 0.3 &mgr;m and 50.0 &mgr;m.

Source: USPTO / EPO open patent data. Objective bibliographic and citation counts.