Patent · US Expired

Nonwoven fabrics formed from ribbon-shaped fibers and method and apparatus for making the same

US6471910B1 · kind B1 · utility

35Cited by
6References
12Claims
0Family size

Assignee

Inventors

Key dates

Filing dateMar 22, 2000
Grant dateOct 29, 2002
Priority date
Expiry dateMar 22, 2020

Classification

  • Technology area (CPC D)Textiles; Paper
  • CPC primaryD04H3/16
  • WIPO fieldTextile and paper machines
  • WIPO sectorMechanical engineering

Abstract

Nonwoven fabric is formed from a spunbond process by extruding generally ribbon-shaped fibers 126 through slot-shaped orifices 124 of a spinneret 122. The ribbon-shaped fibers are rapidly quenched after extrusion to achieve a substantially uniform molecular orientation throughout a transverse cross section of the fibers, yielding stronger fibers. The rapid quenching results largely from the relatively high aspect ratio (thinness) of the fibers and the relatively large surface area of the fibers, which permits the fibers to quickly cool throughout the transverse cross section. The ribbon-shaped fibers are drawn longitudinally by an aspirator 128 that exerts a generally downward force produced by an air stream that longitudinally stretches and transversely attenuates the ribbon-shaped fibers in such a manner that the transverse cross-sectional shape of the ribbon-shaped fibers enhances the interaction between the air stream and the ribbon-shaped fibers to maximize the downward force. The attenuated ribbon-shaped fibers are deposited onto a web forming surface 134, such as a moving wire screen belt to form a web. The web is then bonded to form the nonwoven fabric.

Source: USPTO / EPO open patent data. Objective bibliographic and citation counts.