Patent · US Expired

Fabrication of ultra-thinwall cordierite structures

US6506336B1 · kind B1 · utility

76Cited by
26References
15Claims
0Family size

Assignee

Inventors

Key dates

Filing dateAug 31, 2000
Grant dateJan 14, 2003
Priority date
Expiry dateFeb 10, 2021

Classification

  • Technology area (CPC C)Chemistry; Metallurgy
  • CPC primaryC04B2235/9615
  • WIPO fieldMaterials, metallurgy
  • WIPO sectorChemistry

Abstract

A plasticizable raw material mixture for use in preparing a substrate having cordierite as its primary phase with a mixture of a chemical composition, percent by weight, of 11 to 17% MgO, 33 to 41% Al2O3 and, 46 to 53% SiO2, the mixture including the following (1) a platy talc having a morphology index of greater than 0.8 and exhibiting a mean particle size of less than about 5 &mgr;m; (2) an Al2O3 forming source comprising an alumina having a mean particle size of less than about 5 &mgr;m selected from the group consisting of ∝-alumina, transition aluminas, aluminum oxide monohydroxide, or aluminum trihydrate having; and, (3) one or more of the components of delaminated kaolin having a mean particle size of less than about 2 &mgr;m, calcined kaolin exhibiting a mean particle size of less than about 2 &mgr;m and a surface area of greater than about 10 m2/g and/or silica having a mean particle size of less than about 5 &mgr;m., and a method of producing a green body by compounding and plasticizing a cordierite-forming raw material mixture, forming the mixture into a green ceramic body by extrusion through an extrusion die to at least partially align the raw materials in an ori…

Source: USPTO / EPO open patent data. Objective bibliographic and citation counts.