Patent · US Expired

Method for manufacturing simulated architectural forms

US6599452B1 · kind B1 · utility

14Cited by
25References
12Claims
0Family size

Assignee

Inventor

Key dates

Filing dateJun 17, 2002
Grant dateJul 29, 2003
Priority date
Expiry dateJun 17, 2022

Classification

  • Technology area (CPC B)Performing Operations; Transporting
  • CPC primaryB29C44/06
  • WIPO fieldOther special machines
  • WIPO sectorMechanical engineering

Abstract

A method is provided for manufacturing molded simulated stone and wood architectural articles for buildings and homes. The method incorporates a unique mold assembly including a resilient silicone rubber mold supported within a rigid mold cradle/foundation, and a vented lid having a High-Density Polyethylene (HDPE) interior surface. The silicone rubber mold is initially treated with a liquid polyester gel coating that is cured and then coated with an acrylic/vinyl ester back coating. Once the back coating is cured, a predetermined volume of a modified high-density, natural mineral fiber-reinforced, 2-component hybrid polyurethane liquid expanding composition is dispensed therein and the mold is covered with the vented lid. The system is pressurized and heated to produce a molecularly-fused, lightweight rigid article having the desired architectural shape.

Source: USPTO / EPO open patent data. Objective bibliographic and citation counts.