Patent · US Expired

Method for alleviating residual tensile strain in thermoplastic welds

US6602810B1 · kind B1 · utility

12Cited by
68References
13Claims
0Family size

Assignee

Inventors

Key dates

Filing dateJun 6, 1995
Grant dateAug 5, 2003
Priority date
Expiry dateJun 6, 2015

Classification

  • Technology area (CPC Y)Emerging Cross-Sectional Technologies
  • CPC primaryY10T442/3691
  • WIPO fieldOther special machines
  • WIPO sectorMechanical engineering

Abstract

Thermoplastic welding is an emerging technology targeted at significantly reducing the manufacture of aerospace structure by eliminating fasteners and the touch labor associated with fasteners to prepare, install, and inspect the assemblies. Thermoplastic welds, however, suffer from significant residual tensile strain caused by differences in the coefficient of thermal expansion between the carbon fiber reinforced composite laminates and the unreinforced weld. We alleviate this strain by adding fiber reinforcement to the weld using a structural susceptor which is a laminate of alternating layers of thermoplastic resin and fiber reinforcement sandwiching a conventional metal susceptor. A further advantage of the structural susceptor is the ability to peel it in selected locations to fill the gap between the laminates, eliminating costly profilometry of the faying surfaces and the associated problem of resin depletion where machining occurred to match the faying surfaces.

Source: USPTO / EPO open patent data. Objective bibliographic and citation counts.