Patent · US Expired

FCC catalysts for feeds containing nickel and vanadium

US6673235B2 · kind B2 · utility

36Cited by
35References
80Claims
0Family size

Assignee

Inventors

Key dates

Filing dateJun 6, 2002
Grant dateJan 6, 2004
Priority date
Expiry dateJun 6, 2022

Classification

  • Technology area (CPC C)Chemistry; Metallurgy
  • CPC primaryC10G2300/107
  • WIPO fieldChemical engineering
  • WIPO sectorChemistry

Abstract

A fluid catalytic cracking catalyst made from microspheres that initially contain kaolin, a dispersible boehmite alumina and a sodium silicate or silica sol binder. The kaolin portion contains hydrous kaolin and a particular kaolin which has been calcined through its characteristic exotherm and which produces a catalyst having a novel morphology comprising a macroporous matrix and crystallized zeolite freely coating the walls of the pores of the matrix. Calcination of the hydrous kaolin to metakaolin and formation of in-situ zeolite by treatment with sodium silicate yields a catalyst containing Y-faujasite and transforms the dispersible boehmite into a transitional alumina. The catalyst can be used to crack resid or resid-containing feeds as the alumina phase formed from the dispersible boehmite passivates nickel and vanadium contaminants.

Source: USPTO / EPO open patent data. Objective bibliographic and citation counts.