Method for growing continuous fiber

US6749827B2 · kind B2 · utility

Assignee

• William Marsh Rice University · US

Inventors

• Richard E. Smalley · Houston, US
• Daniel T. Colbert · Houston, US
• Hongjie Dai · Sunnyvale, US
• Jie Liu · Houston, US
• Andrew G. Rinzler · Newberry, US
• Jason H. Hafner · Houston, US
• Kenneth A. Smith · Houston, US
• Ting Guo · Davis, US
• Pavel Nikolaev · Houston, US
• Andreas Thess · Aspenhausiedlung, DE

Key dates

• Filing date: Dec 28, 2001
• Grant date: Jun 15, 2004
• Expiry date: Dec 3, 2022

Classification

• Technology area (CPC Y): Emerging Cross-Sectional Technologies
• CPC primary: Y10T428/30
• WIPO field: Chemical engineering
• WIPO sector: Chemistry

Abstract

This invention relates generally to a method for growing carbon fiber from single-wall carbon nanotube (SWNT) molecular arrays. In one embodiment, the present invention involves a macroscopic molecular array of at least about 106 tubular carbon molecules in generally parallel orientation and having substantially similar lengths in the range of from about 50 to about 500 nanometers. The hemispheric fullerene cap is removed from the upper ends of the tubular carbon molecules in the array. The upper ends of the tubular carbon molecules in the array are then contacted with a catalytic metal. A gaseous source of carbon is supplied to the end of the array while localized energy is applied to the end of the array in order to heat the end to a temperature in the range of about 500° C. to about 1300° C. The growing carbon fiber is continuously recovered.