Patent · US Expired

Method of making wall-flow monolith filter

US6840976B2 · kind B2 · utility

22Cited by
39References
24Claims
0Family size

Assignee

Inventors

Key dates

Filing dateApr 23, 2002
Grant dateJan 11, 2005
Priority date
Expiry dateJul 6, 2022

Classification

  • Technology area (CPC Y)Emerging Cross-Sectional Technologies
  • CPC primaryY10S264/48
  • WIPO fieldChemical engineering
  • WIPO sectorChemistry

Abstract

A ceramic honeycomb wall-flow filter is prepared by plugging channels in a clay containing ceramic honeycomb by a method that has the following steps. First, a mixture of a dispersing liquid and ceramic powder is formed. Second, the mixture is inserted into at least one channel of a clay containing green ceramic honeycomb to form a plugged green ceramic honeycomb wherein the dispersing liquid essentially fails to swell the clay. Alternatively, the mixture is inserted into a calcined ceramic honeycomb to form a plugged calcined ceramic honeycomb. Finally, the plugged green or calcined ceramic honeycomb is heated to a temperature sufficient to sinter the plugged green ceramic honeycomb to form a porous sintered plugged ceramic honeycomb. The method is particularly useful for simultaneously making the plugs and discriminating layers in the channels. In particular the method is useful to make wall-flow filters having plugs on at least one end with same composition as the discriminating layer or plugs on each end having different compositions.

Source: USPTO / EPO open patent data. Objective bibliographic and citation counts.