Direct smelting process and apparatus
US6989042B2 · kind B2 · utility
Assignee
Inventors
Key dates
| Filing date | Apr 11, 2001 |
| Grant date | Jan 24, 2006 |
| Priority date | — |
| Expiry date | Aug 17, 2021 |
Classification
- Technology area (CPC Y)Emerging Cross-Sectional Technologies
- CPC primaryY02P10/134
- WIPO fieldMaterials, metallurgy
- WIPO sectorChemistry
Abstract
A molten-bath based direct smelting process and apparatus for producing metals from a ferrous material is disclosed. The process includes injecting feed materials being solid material and carrier gas into a molten bath at a velocity of at least 40 m/s through at least one downwardly extending solids injection lance having a delivery tube of internal diameter of 40–200 mm that is located so that a central axis of an outlet end of the lance is at an angle of 20 to 90 degrees to a horizontal axis. The feed materials injection generates a superficial gas flow of at least 0.04 Nm3/s/m2 within the molten bath at least in part by reactions of injected material in the bath. The gas now causes molten material to be projected upwardly as splashes, droplets and streams and form an expanded molten bath zone, with the gas flow and the upwardly projected molten material causing substantial movement of material within the molten bath and strong mixing of the molten bath. The feed materials are selected so that, in an overall sense, the reactions of the feed materials in the molten bath are endothermic. The process also includes injecting an oxygen-containing gas into an upper region of the vessel…
Source: USPTO / EPO open patent data. Objective bibliographic and citation counts.