Patent · US Expired

Infiltrated aluminum preforms

US6997232B2 · kind B2 · utility

2Cited by
6References
32Claims
0Family size

Assignee

Inventors

Key dates

Filing dateNov 30, 2004
Grant dateFeb 14, 2006
Priority date
Expiry dateDec 17, 2024

Classification

  • Technology area (CPC Y)Emerging Cross-Sectional Technologies
  • CPC primaryY02P10/25
  • WIPO fieldMaterials, metallurgy
  • WIPO sectorChemistry

Abstract

A method for the manufacture of a three-dimensional object includes the steps of forming a mixture that contains a binder and a least one of aluminum or a first aluminum-base alloy into a green composite, removing the binder from said green composite, forming a porous preform structure, reacting the aluminum or first aluminum base alloy with nitrogen to form a rigid skeleton and infiltrating the porous structure with molten aluminum or second aluminum base alloy to form the three-dimensional object with near theoretical density. The green composite may be formed by an additive process such as computer aided rapid prototyping, for example selective laser sintering. The method facilitates the rapid manufacture of aluminum components by an inexpensive technique that provides high dimensional stability and high density.

Source: USPTO / EPO open patent data. Objective bibliographic and citation counts.