Patent · US Expired

Mixed matrix membranes with low silica-to-alumina ratio molecular sieves and methods for making and using the membranes

US7138006B2 · kind B2 · utility

22Cited by
33References
22Claims
0Family size

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Inventors

Key dates

Filing dateDec 24, 2003
Grant dateNov 21, 2006
Priority date
Expiry dateJul 21, 2024

Classification

  • Technology area (CPC Y)Emerging Cross-Sectional Technologies
  • CPC primaryY10S55/05
  • WIPO fieldChemical engineering
  • WIPO sectorChemistry

Abstract

A mixed matrix membrane is provided which comprises a continuous phase organic polymer and small pore alumina containing molecular sieves dispersed therein. The molecular sieves have a silica-to-alumina molar ratio of less than 1.0, more preferably, less than 0.3, and most preferably less than 0.1. In some cases, the molecular sieves have no appreciable amounts of silica. Exemplary compositions include aluminophosphates (AlPO) and silicoaluminophosphates (SAPO). When these molecular sieves are properly interspersed with a continuous phase polymer, the membrane will exhibit a mixed matrix membrane effect, i.e., a selectivity increase of at least 10% relative to a neat membrane containing no molecular sieves. The molecular sieves have pores with a largest minor crystallographic free diameter of 4.0 Angstroms or less. Finally, methods for making and using such mixed matrix membranes to separate gases from a mixture containing two or more gases are also disclosed.

Source: USPTO / EPO open patent data. Objective bibliographic and citation counts.