Patent · US Expired

Methods for manufacturing foam material including systems with pressure restriction element

US7267534B2 · kind B2 · utility

7Cited by
21References
32Claims
0Family size

Assignee

Inventor

Key dates

Filing dateJun 16, 2003
Grant dateSep 11, 2007
Priority date
Expiry dateApr 7, 2024

Classification

  • Technology area (CPC B)Performing Operations; Transporting
  • CPC primaryB29K2105/16
  • WIPO fieldOther special machines
  • WIPO sectorMechanical engineering

Abstract

The invention provides systems, methods, and articles useful in the production of foams, and, in particular microcellular foams. The systems include a restriction element that reduces the backflow of polymer melt in an extruder while polymeric material is injected into a mold or ejected from a die. The restriction element is positioned upstream of a blowing agent injection port to maintain the solution of polymer and blowing agent in the extruder above a minimum pressure throughout an injection or ejection cycle, and preferably above the critical pressure required for the maintenance of a single-phase solution of polymer and blowing agent. The systems can be used in injection molding, blow molding, or in any other processing techniques that include injection or ejection cycles. In some embodiments, the systems utilize reciprocating screws for injection or ejection. In other embodiments, the systems include an accumulator connected to an outlet of the extruder, in which a plunger moves to inject polymeric material into a mold or eject polymeric material from a die.

Source: USPTO / EPO open patent data. Objective bibliographic and citation counts.