Patent · US Active

Expanded perlite annealing process

US7381261B1 · kind B1 · utility

23Cited by
13References
13Claims
0Family size

Assignee

Inventor

Key dates

Filing dateDec 21, 2006
Grant dateJun 3, 2008
Priority date
Expiry dateJan 20, 2027

Classification

  • Technology area (CPC Y)Emerging Cross-Sectional Technologies
  • CPC primaryY10S106/02
  • WIPO fieldMaterials, metallurgy
  • WIPO sectorChemistry

Abstract

This invention is directed to a method of reducing the water demand of expanded perlite that includes obtaining a vibrating screen supported at an angle and placing expanded perlite on the vibrating screen. The expanded perlite is moved over the screen past toward a burner at a rate that heats the expanded perlite to a temperature sufficient to anneal it. The expanded perlite is then moved away from the burner and allowed to cool. Another embodiment of this invention is directed to a method of making a gypsum product. The method includes annealing perlite by the method described above, then preparing a slurry of calcium sulfate hemihydrate, additives, water and the annealed perlite. The slurry is formed into the shape of the gypsum product and allowed to set. This process is particularly useful in making gypsum panels and acoustical panels that benefit from the use of lightweight materials.

Source: USPTO / EPO open patent data. Objective bibliographic and citation counts.