Process for solid oxide fuel cell manufacture
US7485385B2 · kind B2 · utility
Assignees
Inventors
Key dates
| Filing date | Sep 10, 2004 |
| Grant date | Feb 3, 2009 |
| Priority date | — |
| Expiry date | Feb 1, 2025 |
Classification
- Technology area (CPC Y)Emerging Cross-Sectional Technologies
- CPC primaryY02P70/50
- WIPO fieldElectrical machinery, apparatus, energy
- WIPO sectorElectrical engineering
Abstract
The present invention provides a method for conveniently manufacturing a solid oxide fuel cell (SOFC) at a cost that is less than five-hundred dollars per kilowatt of electricity. The method comprises forming an electrode layer and depositing an electrolyte material on the surface of the electrode. The formed structure is an electrode-electrolyte bi-layer. A second electrode is deposited onto this bi-layer to form a multilayer fuel cell structure comprising an electrolyte positioned between two electrodes. This multilayer structure is then heated and fired in a single thermal cycle to remove any binder materials and sinter, respectively, the fuel cell. This thermal cycle can be performed in a furnace having one or more chambers. The chamber(s) preferably contains a variable or multiple frequency microwave source for heating the cell and removing binder materials in the electrolyte and electrode structures. The chamber(s) also preferably include a convection and/or radiation source for sintering the fuel cell. In addition, the method of the invention harmonizes and minimizes the deviation among the thermophysical properties of the electrolyte and electrode structures. This harmoniza…
Source: USPTO / EPO open patent data. Objective bibliographic and citation counts.