Patent · US Expired

Heterogeneous composite bodies with isolated lenticular shaped cermet regions

US7635515B1 · kind B1 · utility

39Cited by
15References
16Claims
0Family size

Assignee

Inventor

Key dates

Filing dateApr 6, 2005
Grant dateDec 22, 2009
Priority date
Expiry dateOct 20, 2025

Classification

  • Technology area (CPC Y)Emerging Cross-Sectional Technologies
  • CPC primaryY10T428/252
  • WIPO fieldSurface technology, coating
  • WIPO sectorChemistry

Abstract

A heterogeneous body having ceramic rich cermet regions in a more ductile metal matrix. The heterogeneous bodies are formed by thermal spray operations on metal substrates. The thermal spray operations apply heat to a cermet powder and project it onto a solid substrate. The cermet powder is composed of complex composite particles in which a complex ceramic-metallic core particle is coated with a matrix precursor. The cermet regions are generally comprised of complex ceramic-metallic composites that correspond approximately to the core particles. The cermet regions are approximately lenticular shaped with an average width that is at least approximately twice the average thickness. The cermet regions are imbedded within the matrix phase and generally isolated from one another. They have obverse and reverse surfaces. The matrix phase is formed from the matrix precursor coating on the core particles. The amount of heat applied during the formation of the heterogeneous body is controlled so that the core particles soften but do not become so fluid that they disperse throughout the matrix phase. The force of the impact on the surface of the substrate tends to flatten them. The flattened …

Source: USPTO / EPO open patent data. Objective bibliographic and citation counts.