Patent · US Active

Fire-resistant gypsum panel

US7776170B2 · kind B2 · utility

93Cited by
17References
18Claims
0Family size

Assignee

Inventors

Key dates

Filing dateOct 12, 2006
Grant dateAug 17, 2010
Priority date
Expiry dateSep 18, 2027

Classification

  • Technology area (CPC Y)Emerging Cross-Sectional Technologies
  • CPC primaryY10T428/237
  • WIPO fieldMaterials, metallurgy
  • WIPO sectorChemistry

Abstract

A method of continuously forming a multilayer panel includes making a gypsum slurry, then dividing the gypsum slurry into at least a primary gypsum slurry and a secondary gypsum slurry. An additive slurry having water and an intumescent material is created, then added to the secondary gypsum slurry to make an expandable layer slurry that is spread over at least a portion of a facing material. The primary gypsum slurry is distributed over the secondary gypsum slurry over the facing material and the expanding layer slurry to form a core. Optionally, another layer, an edge coating, is applied to the expanding layer for additional fire protection. The edge coating includes a second intumescent material. During a fire, the expanding layer expands to increase the thickness of the fire exposed gypsum panel and the edge coating expands to seal the gap between adjoining gypsum panels.

Source: USPTO / EPO open patent data. Objective bibliographic and citation counts.