Patent · US Active

Method of manufacturing a composite filter media

US7922959B2 · kind B2 · utility

50Cited by
21References
15Claims
0Family size

Assignee

Inventors

Key dates

Filing dateAug 1, 2008
Grant dateApr 12, 2011
Priority date
Expiry dateAug 1, 2028

Classification

  • Technology area (CPC D)Textiles; Paper
  • CPC primaryD01D5/0069
  • WIPO fieldChemical engineering
  • WIPO sectorChemistry

Abstract

A method of making a composite filter media includes, in an exemplary embodiment, forming a nonwoven fabric mat that includes a plurality of synthetic fibers by a spunbond process, and calendering the nonwoven fabric mat with embossing calender rolls to form a bond area pattern comprising a plurality of substantially parallel discontinuous lines of bond area to bond the synthetic fibers together to form a nonwoven fabric, the nonwoven fabric having a filtration efficiency of about 35% to less than 50%, measured in accordance with EN 1822 (1998) test procedure. The method also includes applying a nanofiber layer by electro-blown spinning a polymer solution to form a plurality of nanofibers on at least one side of the nonwoven fabric mat to form the composite filter media, the composite filter media having a minimum filtration efficiency of about 70%, measured in accordance with EN 1822 (1998) test procedure.

Source: USPTO / EPO open patent data. Objective bibliographic and citation counts.