Patent · US Active

Method of manufacturing a composite filter media

US7927540B2 · kind B2 · utility

35Cited by
33References
14Claims
0Family size

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Key dates

Filing dateAug 1, 2008
Grant dateApr 19, 2011
Priority date
Expiry dateAug 1, 2028

Classification

  • Technology area (CPC D)Textiles; Paper
  • CPC primaryD01D5/0069
  • WIPO fieldChemical engineering
  • WIPO sectorChemistry

Abstract

A method of making a composite filter media includes, in an exemplary embodiment, forming a nonwoven fabric mat that includes a plurality of synthetic fibers by a spunbond process, and calendaring the nonwoven fabric mat with embossing calendar rolls to form a bond area pattern comprising a plurality of substantially parallel discontinuous lines of bond area to bond the synthetic fibers together to form a nonwoven fabric, the nonwoven fabric having a minimum filtration efficiency of about 50%, measured in accordance with ASHRAE 52.2-1999 test procedure. The method also includes applying a nanofiber layer by electro-blown spinning a polymer solution to form a plurality of nanofibers on at least one side of the nonwoven fabric mat to form the composite filter media, the composite filter media having a minimum filtration efficiency of about 75%, measured in accordance with ASHRAE 52.2-1999 test procedure.

Source: USPTO / EPO open patent data. Objective bibliographic and citation counts.