Patent · US Active

Light emitting diode light bar module with electrical connectors formed by injection molding

US8257110B2 · kind B2 · utility

1Cited by
4References
16Claims
0Family size

Assignee

Inventors

Key dates

Filing dateOct 7, 2010
Grant dateSep 4, 2012
Priority date
Expiry dateDec 30, 2030

Classification

  • Technology area (CPC Y)Emerging Cross-Sectional Technologies
  • CPC primaryY10T29/53
  • WIPO fieldElectrical machinery, apparatus, energy
  • WIPO sectorElectrical engineering

Abstract

The present disclosure relates to methods for fabricating electrical connectors of a waterproof connector-heat sink assembly of a LED light bar module using injection molding. The methods include matching the coefficient of thermal expansion (CTE) of injection molding materials for the connectors and heat sinks. A heat sink and conductor pins are inserted into an injection mold and the injection molding materials are injected into the injection mold. An integrated connector-heat sink assembly is formed when the injection molding materials of the connectors form a waterproof seal with the heat sink when the injection molding materials solidify. Placement of the heat sink and conductor pins inside the injection mold is controlled to ensure that adhesive bonding between the injection molding materials and the heat sink is stronger than a maximum shear force.

Source: USPTO / EPO open patent data. Objective bibliographic and citation counts.