Patent · US Active

Heat stable formed ceramic, apparatus and method of using the same

US8278231B2 · kind B2 · utility

8Cited by
74References
16Claims
0Family size

Assignee

Inventors

Key dates

Filing dateNov 24, 2008
Grant dateOct 2, 2012
Priority date
Expiry dateSep 18, 2030

Classification

  • Technology area (CPC C)Chemistry; Metallurgy
  • CPC primaryC04B2235/96
  • WIPO fieldMaterials, metallurgy
  • WIPO sectorChemistry

Abstract

In one aspect, the invention includes a heat stable, formed ceramic component that includes a multimodal grain distribution including (i) at least 50 wt % of coarse grains including stabilized zirconia, the coarse grains comprising a D50 grain size in the range of from 5 to 800 μm, based upon the total weight of the component; and (ii) at least 1 wt % of fine grains comprising a D50 average grain size not greater than one-fourth the D50 grain size of the coarse grain, dispersed within the coarse grains, based upon the total weight of the component; wherein after sintering, the component has porosity at ambient temperature in the range of from 5 to 45 vol. %, based on the formed volume of the component. In other embodiments, the invention includes a process for the manufacture of a hydrocarbon pyrolysis product from a hydrocarbon feed using a regenerative pyrolysis reactor system, comprising the steps of: (a) heating a pyrolysis reactor comprising a bi-modal stabilized zirconia ceramic component to a temperature of at least 1500° C. to create a heated reactive region, wherein after exposing the component to a temperature of at least 1500° C. for two hours the component has a bulk po…

Source: USPTO / EPO open patent data. Objective bibliographic and citation counts.