Patent · US Active

Ore reduction process using carbon based materials having a low sulfur content and titanium oxide and iron metallization product therefrom

US8372179B2 · kind B2 · utility

2Cited by
45References
20Claims
0Family size

Assignee

Inventors

Key dates

Filing dateOct 14, 2008
Grant dateFeb 12, 2013
Priority date
Expiry dateAug 8, 2029

Classification

  • Technology area (CPC C)Chemistry; Metallurgy
  • CPC primaryC21B13/006
  • WIPO fieldMaterials, metallurgy
  • WIPO sectorChemistry

Abstract

The present invention is one or more processes for producing separable iron and titanium oxides from an ore comprising titanium oxide and iron oxide, comprising: (a) forming agglomerates comprising carbon-based material and the ore, the quantity of carbon of the agglomerates being at least sufficient for forming a ferrous oxide-containing molten slag, at an elevated temperature; (b) introducing the agglomerates onto a bed of carbon-based material in a moving hearth furnace, wherein the carbon-based materials used for both the agglomerates and the bed have a low sulfur content; (c) heating the agglomerates in the moving hearth furnace to a temperature sufficient for liquefying the agglomerates to produce a liquid comprising ferrous oxide-containing slag; (d) metallizing the ferrous oxide of the slag by reaction of the ferrous oxide and the carbon of the carbon bed at a furnace temperature sufficient for maintaining the slag in a liquid state; (e) solidifying the slag after metallization of the ferrous oxide to form a matrix of titanium oxide-rich slag having a plurality of metallic iron granules distributed there through; and (f) separating the metallic iron granules from the slag, …

Source: USPTO / EPO open patent data. Objective bibliographic and citation counts.