Patent · US Active

Method and system for forming composite geometric support structures

US8444900B2 · kind B2 · utility

17Cited by
57References
66Claims
0Family size

Assignee

Inventors

Key dates

Filing dateAug 17, 2009
Grant dateMay 21, 2013
Priority date
Expiry dateApr 12, 2031

Classification

  • Technology area (CPC Y)Emerging Cross-Sectional Technologies
  • CPC primaryY10T442/10
  • WIPO fieldOther special machines
  • WIPO sectorMechanical engineering

Abstract

A method and system for fabricating a geometrically versatile composite lattice support structure having a seamless three-dimensional configuration. The lattice support structure is created by forming two or more cross supports, such as helical, longitudinal, circumferential and/or lateral cross supports, which intersect to form a plurality of multi-layered nodes. The lattice support structure may be designed without any protrusions extending outward from the overall geometry, thus enabling efficient tooling, and thus enabling ease of mass production. The lattice support structure may comprise a completely circumferentially closed geometry, such as a cylinder, ellipse, airfoil, etc. The method for fabricating the lattice support structure comprises laying up a fiber material, in the presence of resin, within rigid channels of a rigid mold, thus creating a green, uncured three-dimensional geometry of unconsolidated cross supports and multi-layered nodes where these intersect. Subjecting these to a curing system functions to consolidate the cross supports and multi-layered nodes to produce the composite lattice support structure.

Source: USPTO / EPO open patent data. Objective bibliographic and citation counts.