Patent · US Active

Process of making a monocomponent non-woven web

US8506871B2 · kind B2 · utility

1Cited by
61References
20Claims
0Family size

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Key dates

Filing dateApr 22, 2010
Grant dateAug 13, 2013
Priority date
Expiry dateMar 25, 2032

Classification

  • Technology area (CPC Y)Emerging Cross-Sectional Technologies
  • CPC primaryY10T442/681
  • WIPO fieldChemical engineering
  • WIPO sectorChemistry

Abstract

A porous monocomponent nonwoven web contains a bimodal mass fraction/fiber size mixture of intermingled continuous microfibers and larger size fibers of the same polymeric composition. There are at least five times as many microfibers as larger size fibers, and a histogram of the mass fraction of fibers vs. fiber size exhibits a larger size fiber mode greater than 10 μm. The web may be made by flowing fiber-forming material through a die cavity having larger size orifices and at least five times as many smaller size orifices to form filaments, attenuating the filaments into fibers and collecting the attenuated fibers to form the nonwoven web. The web is especially well suited to the manufacture of self-supporting three dimensional articles such as molded cup-shaped respirators and pleated air filters.

Source: USPTO / EPO open patent data. Objective bibliographic and citation counts.