Patent · US Active

Composite panel

US8524351B2 · kind B2 · utility

10Cited by
9References
17Claims
0Family size

Assignee

Inventor

Key dates

Filing dateDec 13, 2006
Grant dateSep 3, 2013
Priority date
Expiry dateSep 16, 2030

Classification

  • Technology area (CPC Y)Emerging Cross-Sectional Technologies
  • CPC primaryY10T428/24777
  • WIPO fieldSurface technology, coating
  • WIPO sectorChemistry

Abstract

A door panel 1 has a peripheral frame 10 of extruded aluminum and a honeycomb core of plastics material tubes 11. An outer skin 2 of fiber-reinforced polyetherimide material is recessed with a pattern 3 formed in a preliminary operation of vacuum/pressure forming at elevated temperature. An inner skin 4 is plane. Edge channel members 5 of similarly formed, but thicker material are arranged around the edges of the door, enclosing the aluminum frame. A non-woven, polyester based scrim 6 extends across either side of the core and over the flanges 7 of the edge channels.For bonding of the core, skin and edge channels together, the assembly is placed in a jig and compressed at elevated temperature in a heated press. The core is crushed at the recessed pattern 3 and the scrim melts and acts as a hot melt adhesive. On cooling of the press platens, the assembled door is removed from the jig.

Source: USPTO / EPO open patent data. Objective bibliographic and citation counts.