Patent · US Active

Techniques and materials for the accelerated removal of catalyst material from diamond bodies

US8535400B2 · kind B2 · utility

12Cited by
20References
23Claims
0Family size

Assignee

Inventors

Key dates

Filing dateOct 19, 2009
Grant dateSep 17, 2013
Priority date
Expiry dateMar 5, 2032

Classification

  • Technology area (CPC C)Chemistry; Metallurgy
  • CPC primaryC04B2235/427
  • WIPO fieldSurface technology, coating
  • WIPO sectorChemistry

Abstract

A method for making a thermally stable cutting element may include forming an acid mixture containing two different acid species by combining an acid solution and at least one acid-forming compound, wherein the at least one acid-forming compound is provided in solid form, and wherein the at least one acid-forming compound produces an acid that is different than the acid solution; treating at least a portion of a sintered diamond body by placing the sintered diamond body in the acid mixture, wherein the sintered diamond body comprises: a matrix phase of bonded-together diamond grains; a plurality of interstitial regions dispersed within the matrix phase; and a metal material disposed within a plurality of the interstitial regions; wherein the treating removes the metal material from at least a portion of the plurality of interstitial regions; and removing the sintered diamond body from the acid mixture after a predetermined length of time, wherein at least a portion of the diamond body removed from the acid mixture is substantially free of the metal material and is a thermally stable diamond body.

Source: USPTO / EPO open patent data. Objective bibliographic and citation counts.