Patent · US Active

Process for manufacturing a component

US8678771B2 · kind B2 · utility

8Cited by
8References
26Claims
0Family size

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Key dates

Filing dateDec 14, 2009
Grant dateMar 25, 2014
Priority date
Expiry dateSep 13, 2032

Classification

  • Technology area (CPC Y)Emerging Cross-Sectional Technologies
  • CPC primaryY10T428/12493
  • WIPO fieldMachine tools
  • WIPO sectorMechanical engineering

Abstract

A method of manufacturing a component, including providing a three-dimensional computer model of the component to be produced; deconstructing the three-dimensional computer model by defining a plurality of model slices; forming a plurality of metallic foils, where each foil corresponds to a specific model slice; assembling the plurality of formed foils in a tool to form a three-dimensional component stack; and bonding the three-dimensional component stack to form the component. Characteristics of the foils may differ in various portions of the stack, such as being a different material, having a different thickness, or having a different grain orientation. The control of dimensional tolerances of internal structures, such as cooling passages, in three dimensions is devolved into two separate steps of 1) selecting a thickness of each slice/foil, and 2) controlling in two dimensions a material removal process applied to the respective foil.

Source: USPTO / EPO open patent data. Objective bibliographic and citation counts.