Coated article with IR reflecting layer and method of making same

US8945714B2 · kind B2 · utility

Assignees

• Guardian Industries Corp. · US
• Centre Luxembourgeois de Recherches pour le Verre et la Ceramique S.A. (C.R.V.C.) · LU

Inventors

• Jingyu Lao · Saline, US
• Philip J. Lingle · Temperance, US
• Brent Boyce · Novi, US
• Bernd Disteldorft · Mettlach, DE
• Richard Blacker · Farmington Hills, US

Key dates

• Filing date: Aug 15, 2014
• Grant date: Feb 3, 2015
• Expiry date: Aug 15, 2034

Classification

• Technology area (CPC Y): Emerging Cross-Sectional Technologies
• CPC primary: Y10T428/265
• WIPO field: Materials, metallurgy
• WIPO sector: Chemistry

Abstract

Example embodiments of this invention relate to a coated article including an infrared (IR) reflecting layer of a material such as silver or the like, for use in an insulating glass (IG) window unit for example. In certain example embodiments, the coating is a single-silver type coating, and includes an overcoat including an uppermost layer of or including silicon nitride and a layer of or including tin oxide immediately under and contacting the silicon nitride based overcoat. In certain example embodiments, the thicknesses of the silicon nitride based overcoat and the tin oxide based layer are balanced (e.g., substantially equal, or equal plus/minus about 10%). It has surprisingly been found that such balancing results in an improvement in thermal cycling performance and improved mechanical durability. In certain example embodiments, the coating may realize surprisingly good substantially neutral film side reflective coloration, and may achieve an improved visible transmission, SHGC ratio and low U-values. Moreover, in certain example embodiments, stress in the overcoat of the coating may be reduced by reducing nitrogen gas flow (N2 ml/kW) and cathode power during a sputter-deposi…