Patent · US Active

Ceramic core with composite insert for casting airfoils

US8997836B2 · kind B2 · utility

15Cited by
28References
12Claims
0Family size

Assignee

Inventors

Key dates

Filing dateOct 21, 2014
Grant dateApr 7, 2015
Priority date
Expiry dateOct 21, 2034

Classification

  • Technology area (CPC Y)Emerging Cross-Sectional Technologies
  • CPC primaryY02T50/60
  • WIPO fieldMaterials, metallurgy
  • WIPO sectorChemistry

Abstract

A multi-wall ceramic core for casting an airfoil with one or more internal cooling passages is made by preforming at least one fugitive core insert to have a joint-forming surface with a male and/or female joint feature and then forming at least one fugitive core insert in-situ adjacent and integrally connected and fused to the at least one preformed core insert at the joint-forming surface to form an interlocked, fused joint to form a composite core insert that includes features to form internal passage surfaces in the core when the composite core insert is removed. Another aspect involves preforming first and second fugitive core inserts to have respective joint-forming surfaces with respective snap-fittable joint features and assembling the first and second fugitive core inserts to form a composite core insert by snap fitting the snap-fittable joint features together to form an interlocked joint. The composite core insert is placed in a core molding die cavity, and a fluid ceramic material is introduced into the die cavity to form the ceramic core body incorporating the fugitive composite core insert therein.

Source: USPTO / EPO open patent data. Objective bibliographic and citation counts.