Patent · US Active

System and method for constructing composite building boards using thermoplastic films

US9096036B2 · kind B2 · utility

1Cited by
5References
10Claims
0Family size

Assignee

Inventors

Key dates

Filing dateJun 28, 2011
Grant dateAug 4, 2015
Priority date
Expiry dateJan 18, 2033

Classification

  • Technology area (CPC B)Performing Operations; Transporting
  • CPC primaryB32B2607/00
  • WIPO fieldSurface technology, coating
  • WIPO sectorChemistry

Abstract

Disclosed are building board manufacturing techniques that minimize the build-up of slurry on associated forming equipment and also produce panels with enhanced physical properties. The methods involve applying a dissolvable film laminate to one or more fiber mats at the outset of the forming process. In the un-dissolved state, the film acts as a containment envelope for the gypsum slurry and any free floating glass fibers. During subsequent curing, the film is dissolved by vaporized water. In its dissolved state, the film is liquefied and coats the fibers of the underlying mat. This results in a building board with improved physical properties.

Source: USPTO / EPO open patent data. Objective bibliographic and citation counts.