Patent · US Active

Process for making improved catalysts from clay-derived zeolites

US9416322B2 · kind B2 · utility

0Cited by
60References
26Claims
0Family size

Assignee

Inventors

Key dates

Filing dateMar 1, 2011
Grant dateAug 16, 2016
Priority date
Expiry dateAug 4, 2032

Classification

  • Technology area (CPC B)Performing Operations; Transporting
  • CPC primaryB01J2229/42
  • WIPO fieldChemical engineering
  • WIPO sectorChemistry

Abstract

This invention relates to a process of preparing an improved catalyst comprising a clay derived zeolite. In particular, the invention comprises combining an yttrium compound with a zeolite produced by treating clay with a silica source and under alkaline conditions. The clay derived zeolite can be further combined with conventional matrix and/or binder precursors to form particulates suitable for use as catalysts in fluid catalytic cracking (FCC). Alternatively, the clay that is treated with the silica source and alkaline conditions can be in particulate form having sizes suitable for use in FCC, and the zeolite is produced in situ within the particulate. Yttrium compound is then combined with the zeolite in the particulate, e.g., via impregnation. It has been shown that the addition of the yttrium compound improves zeolite surface area retention, and zeolite stability in catalysts comprising clay derived zeolites.

Source: USPTO / EPO open patent data. Objective bibliographic and citation counts.