Patent · US Active

Sleep fabric layer with individually pocketed coils

US9635952B1 · kind B1 · utility

18Cited by
14References
7Claims
0Family size

Assignee

Inventors

Key dates

Filing dateNov 17, 2015
Grant dateMay 2, 2017
Priority date
Expiry dateNov 17, 2035

Classification

  • Technology area (CPC Y)Emerging Cross-Sectional Technologies
  • CPC primaryY10T428/234
  • WIPO fieldFurniture, games
  • WIPO sectorOther fields

Abstract

The present application provides a cushion having a core layer and a quilt support/comfort layer. The core layer may comprise innersprings, foams, air cells, or combinations thereof. The support/comfort layer comprises a sleep layer that simulates a conventional quilted fabric layer. The sleep layer includes a thick, comfort fabric and a backing fabric, which backing fabric may be the same as the thick, comfort fabric. The sleep layer is formed by coupling the thick, comfort fabric to the backing fabric to form a plurality of individual pockets in which micro spring coils are placed. The micro spring coils have less uncompressed height than conventional innerspring coils. The sleep layer coupling is formed by spot coupling without using a metal needle to stitch the layers together. In other words, the spot coupling may comprise an adhesive or weld.

Source: USPTO / EPO open patent data. Objective bibliographic and citation counts.