Patent · US Active

Method of manufacturing high strength glass fibers in a direct melt operation and products formed there from

US9656903B2 · kind B2 · utility

1Cited by
105References
20Claims
0Family size

Assignee

Inventors

Key dates

Filing dateDec 21, 2009
Grant dateMay 23, 2017
Priority date
Expiry dateJan 2, 2031

Classification

  • Technology area (CPC Y)Emerging Cross-Sectional Technologies
  • CPC primaryY02P40/57
  • WIPO fieldOther special machines
  • WIPO sectorMechanical engineering

Abstract

A method of forming high strength glass fibers in a glass melter substantially free of platinum or other noble metal materials, products made there from and batch compositions suited for use in the method are disclosed. One glass composition for use in the present invention includes 50-75 weight % SiO2, 13-30 weight % Al2O3, 5-20 weight % MgO, 0-10 weight % CaO, 0 to 5 weight % R2O where R2O is the sum of Li2O, Na2O and K2O, has a higher fiberizing temperature, e.g. 2400-2900° F. (1316-1593° C.) and/or a liquidus temperature that is below the fiberizing temperature by as little as 45° F. (25° C.). Another glass composition for use in the method of the present invention is up to about 64-75 weight percent SiO2, 16-24 weight percent Al2O3, 8-12 weight percent MgO and 0.25-3 weight percent R2O, where R2O equals the sum of Li2O, Na2O and K2O, has a fiberizing temperature less than about 2650° F. (1454° C.), and a ΔT of at least 80° F. (45° C.). A forehearth for transporting molten glass from the glass melter to a forming position is disclosed. By using furnaces and/or forehearths substantially free of platinum or other noble metal materials, the cost of production of glass fibers is si…

Source: USPTO / EPO open patent data. Objective bibliographic and citation counts.