Patent · US Active

Catalytic cracking catalyst for high-efficiency conversion of heavy oil and preparation method thereof

US9968918B2 · kind B2 · utility

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Key dates

Filing dateJul 27, 2012
Grant dateMay 15, 2018
Priority date
Expiry dateMar 13, 2034

Classification

  • Technology area (CPC C)Chemistry; Metallurgy
  • CPC primaryC10G2400/30
  • WIPO fieldChemical engineering
  • WIPO sectorChemistry

Abstract

The present invention provides a catalytic cracking catalyst for heavy oil and preparation methods thereof. The catalyst comprises 2 to 50% by weight of a phosphorus-containing ultrastable rare earth Y-type molecular sieve, 0.5 to 30% by weight of one or more other molecular sieves, 0.5 to 70% by weight of clay, 1.0 to 65% by weight of high-temperature-resistant inorganic oxides, and 0.01 to 12.5% by weight of a rare earth oxide. The phosphorus-containing ultra-stable rare earth Y-type molecular sieve uses a NaY molecular sieve as a raw material. The raw material is subjected to a rare-earth exchange and a dispersing pre-exchange; the molecular sieve slurry is then filtered, washed with water and subjected to a first calcination to obtain a rare earth sodium Y molecular sieve which has been subjected to such “first-exchange first-calcination”, wherein the steps of rare earth exchange and dispersing pre-exchange are not restricted in sequence; and then the rare earth sodium Y molecular sieve which has been subjected to “one-exchange one-calcination” is subjected to “second exchange and second calcination” including ammonium exchange and a phosphorus modification, wherein the steps o…

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