Method for making an aromatic polycarbonate

USRE40697E1 · kind E1 · reissue

Assignee

• Sabic Innovative Plastics B.V. · NL

Inventors

• Norberto Silvi · Clifton Park, US
• Mark Howard Giammattei · Selkirk, US
• Patrick Joseph McCloskey · Watervliet, US
• Alberto Nisoli · Niskayuna, US
• James Day · Scotia, US
• Narayan Ramesh · Niskayuna, US
• Paul Michael Smigelski, Jr. · Schenectady, US
• Paul R. Wilson · Latham, US

Key dates

• Filing date: Jan 31, 2006
• Grant date: Apr 7, 2009
• Expiry date: Jan 31, 2026

Classification

• Technology area (CPC —): General

Abstract

This invention relates to an extrusion method preparing polycarbonates from a solution of an oligomeric polycarbonate. A mixture of bis(methyl salicyl)carbonate (BMSC), BPA and a transesterification catalyst are first equilibrated at moderate temperatures to provide a solution of polycarbonate oligomer in methyl salicylate. The solution is then fed to a devolatilizing extruder, where the polymerization reaction is completed and the methyl salicylate solvent is removed. The solution comprising the oligomeric polycarbonate can also be pre-heated under pressure to a temperature above the boiling point of methyl salicylate and subsequently fed to a devolatilizing extruder equipped for rapid flashing off the solvent. The method provides polycarbonate with greater efficiency than the corresponding process in which unreacted monomers are fed to the extruder. Additionally, the method of the invention does not require the isolation of a precursor polycarbonate comprising ester-substituted phenoxy terminal groups.