Patent · US Expired

Solder bump fabrication method

US5162257A · kind A · utility

104Cited by
15References
20Claims
0Family size

Assignee

Inventor

Key dates

Filing dateSep 13, 1991
Grant dateNov 10, 1992
Priority date
Expiry dateSep 13, 2011

Classification

  • Technology area (CPC Y)Emerging Cross-Sectional Technologies
  • CPC primaryY10T29/49117
  • WIPO fieldSemiconductors
  • WIPO sectorElectrical engineering

Abstract

The base of solder bumps is preserved by converting the under-bump metallurgy between the solder bump and contact pad into an intermetallic of the solder and the solderable component of the under-bump metallurgy prior to etching the under-bump metallurgy. The intermetallic is resistant to etchants which are used to etch the under-bump metallurgy between the contact pads. Accordingly, minimal undercutting of the solder bumps is produced, and the base size is preserved. The solder may be plated on the under-bump metallurgy over the contact pad through a patterned solder dam layer having a solder accumulation region thereon. The solder dam is preferably a thin film layer which may be accurately aligned to the underlying contact pad to confine the wetting of the molten solder during reflow. Misalignment between the solder bump and contact pad is thereby reduced. The solder bumps so formed include an intermetallic layer which extends beyond the bump to form a lip around the base of the bump. This lip provides extra protection for the solder bump.

Source: USPTO / EPO open patent data. Objective bibliographic and citation counts.