Patent · US Expired

Fabrication of a total internal reflection optical switch with vertical fluid fill-holes

US6324316A · kind A · utility

39Cited by
8References
16Claims
0Family size

Assignee

Inventors

Key dates

Filing dateApr 14, 2000
Grant dateNov 27, 2001
Priority date
Expiry dateApr 14, 2020

Classification

  • Technology area (CPC Y)Emerging Cross-Sectional Technologies
  • CPC primaryY10T29/49016
  • WIPO fieldOptics
  • WIPO sectorInstruments

Abstract

A method of fabricating a switching element or a matrix of switching elements includes providing a waveguide substrate having at least two waveguides that intersect at a trench such that optical coupling between the waveguides is dependent upon the presence or absence of an index-matching fluid at the intersection of the waveguides with the trench. Fluid is supplied to the trench via a fluid fill-hole that extends through a heater substrate in a direction that is generally perpendicular to a substrate surface on which at least one heater is fabricated. In the preferred embodiment, the fluid fill-hole is formed in a step of inductively coupled plasma (ICP) reactive ion etching (RIE). The waveguide substrate having at least two waveguides and the heater substrate having the heaters and the fill-hole are bonded together after the substrates are aligned such that the trench is in fluid communication with at least one fluid fill-hole and is in thermal communication with at least one heater. Optical fibers are then coupled to the waveguides. Preferably, a structurally weakened edge portion is formed during the ICP RIE step so that the edge portion can be removed after the two substrates …

Source: USPTO / EPO open patent data. Objective bibliographic and citation counts.