Patent · US Active

Gap fill of metal stack in replacement gate process

US9748358B2 · kind B2 · utility

2Cited by
12References
20Claims
0Family size

Assignee

Inventors

Key dates

Filing dateDec 18, 2015
Grant dateAug 29, 2017
Priority date
Expiry dateDec 18, 2035

Classification

  • Technology area (CPC H)Electricity
  • CPC primaryH10D64/668
  • WIPO fieldSemiconductors
  • WIPO sectorElectrical engineering

Abstract

A method for fabricating a semiconductor device comprises forming a replacement gate structure on a semiconductor layer of a substrate. The replacement gate structure at least including a polysilicon layer. After forming the replacement gate structure, a gate spacer is formed on the replacement gate structure. Atoms are implanted in an upper portion of the polysilicon layer. The implanting expands the upper portion of the polysilicon layer and a corresponding upper portion of the gate spacer in at least a lateral direction beyond a lower portion of the polysilicon layer and a lower portion of the spacer, respectively. After the atoms have been implanted, the polysilicon layer is removed to form a gate cavity. A metal gate stack is formed within the gate cavity. The metal gate stack includes an upper portion having a width that is greater than a width of a lower portion of the metal gate stack.

Source: USPTO / EPO open patent data. Objective bibliographic and citation counts.