Patent · US Active

Methods for protecting gate stacks during fabrication of semiconductor devices and semiconductor devices fabricated from such methods

US7932143B1 · kind B1 · utility

23Cited by
2References
17Claims
0Family size

Assignee

Inventors

Key dates

Filing dateOct 22, 2009
Grant dateApr 26, 2011
Priority date
Expiry dateOct 22, 2029

Classification

  • Technology area (CPC H)Electricity
  • CPC primaryH10D64/691
  • WIPO fieldSemiconductors
  • WIPO sectorElectrical engineering

Abstract

Methods for protecting gate stacks during fabrication of semiconductor devices and semiconductor devices fabricated from such methods are provided. Methods for fabricating a semiconductor device include providing a semiconductor substrate having an active region and a shallow trench isolation (STI) region. Epitaxial layer is formed on the active region to define a lateral overhang portion in a divot at the active region/STI region interface. A gate stack is formed having a first gate stack-forming layer overlying the semiconductor substrate. First gate stack-forming layer includes a non-conformal layer of metal gate-forming material which is directionally deposited to form a thinned break portion just below the lateral overhang portion. After the step of forming the gate stack, a first portion of the non-conformal layer is in the gate stack and a second portion is exposed. The thinned break portion at least partially isolates the first and second portions during subsequent etch chemistries.

Source: USPTO / EPO open patent data. Objective bibliographic and citation counts.