Patent · US Expired

Sputter deposition and etching of metallization seed layer for overhang and sidewall improvement

US7294574B2 · kind B2 · utility

28Cited by
8References
40Claims
0Family size

Assignee

Inventors

Key dates

Filing dateAug 9, 2004
Grant dateNov 13, 2007
Priority date
Expiry dateSep 12, 2024

Classification

  • Technology area (CPC H)Electricity
  • CPC primaryH01L2221/1089
  • WIPO fieldSemiconductors
  • WIPO sectorElectrical engineering

Abstract

An integrated sputtering method and reactor for copper or aluminum seed layers in which a plasma sputter reactor initially deposits a thin conformal layer onto a substrate including a high-aspect ratio hole subject to the formation of overhangs. After the seed deposition, the same sputter reactor is used to sputter etch the substrate with energetic light ions, especially helium, having an energy sufficiently low that it selectively etches the metallization to the heavier underlying barrier layer, for example, copper over tantalum or aluminum over titanium. An RF inductive coil generates the plasma during the sputtering etching while the target power is turned off. A final copper flash step deposits copper over the bare barrier field region before copper is electrochemically plated to fill the hole. The invention also includes a simultaneous sputter deposition and sputter etch, and an energetic ion processing of the copper seed sidewall.

Source: USPTO / EPO open patent data. Objective bibliographic and citation counts.